Structural composite batteries made from carbon fibre reinforced electrodes / polymer gel electrolyte prepregs

Qixiang Jiang (Corresponding author), Alexander Beutl, Helmut Kühnelt, Alexander Bismarck (Corresponding author)

Publications: Contribution to journalArticlePeer Reviewed

Abstract

Full cells of structural composite batteries comprising carbon fibre reinforced anodes and cathodes decorated with lithium titanate and LiNi0.3Mn0.3Co0.3O2 (NMC111), respectively, embedded in a polymer gel electrolyte were produced. Spread carbon fibres were coated with cathode and anode active materials followed by impregnation with a polymer gel electrolyte consisting of PVDF particles dispersed in an ionic liquid containing a lithium salt. The resulting carbon fibre reinforced electrodes/polymer gel electrolyte prepregs could be easily stored, handled or, if needed, transported. Cathode and anode prepregs were laminated and fused by compression moulding, resulting within a time frame of couple of minutes in full cell structural composite batteries. The batteries were charged and discharged at current densities of 0.1C, resulting in a specific capacity of 35 mAh/gNMC111 and energy density of 5.6 Wh/(kg battery). The composite batteries had a Young's modulus of 4.6 GPa and tensile strength of 32 MPa. A facile layup process enabled proof-of-concept demonstration of ‘all’ carbon fibre full cell multifunctional structural composite batteries.

Original languageEnglish
Article number110312
JournalComposites Science and Technology
Volume244
DOIs
Publication statusPublished - 10 Nov 2023

Funding

We gratefully acknowledge the funding from the Clean Sky 2 Joint Undertaking (JU) under grant agreement No. 101007577 (Solifly). We would like to thank our bachelor student Matthias Drucker for his contribution to the project and ERASMUS + who funded the exchange students Sylvain Coutaud (ICAM, France), Etienne Douteau (IMT Mines Ales, France), Camille Jolimaitre Chevallier and Esther Lipcok (both ICAM, France), which enabled them to undertake their research placement in our institute. We acknowledge Prof. Stefan Freunberger (Institute of Science and Technology Austria (ISTA)) for lending us his Arbin battery testing station.

Austrian Fields of Science 2012

  • 205019 Material sciences

Keywords

  • Carbon fibre prepregs
  • Carbon fibre reinforced electrodes
  • Multifunctional composites
  • Polymer gel electrolyte
  • Structural battery
  • Thermoplastic polymers

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